The three types of crushers most commonly used for crushing CDW materials are the jaw crusher, the impact crusher and the gyratory crusher (Figure 4.4).A jaw crusher consists of two plates, with one oscillating back and forth against the other at a fixed angle (Figure 4.4(a)) and it is the most widely used in primary crushing stages (Behera et al., 2014).
WhatsAppGet PriceGet A QuoteNormally to reduce the big ore lumps to small particles, two to three stages crushing is required. Prominer has the ability to supply complete crushing and screening system, including various crusher, screen, belt conveyor, iron remover, etc. For minerals with different properties and hardness, we can recommend suitable crusher accordingly
WhatsAppGet PriceGet A QuoteThe Bond low-energy impact crushing work index (more informally, the Bond crushing work index) is not as common as the Bond ball mill work index, and it is a notoriously noisy test.. The test is a ''per-specimen'' test where individual specimens of prepared rock are hand-picked by the test operator and placed into the apparatus.
WhatsAppGet PriceGet A QuoteTensile Energy Absorption (TEA): TEA is the Tensile Energy Absorption, i.e. the amount of work required to break the sheet under tension. Tensile Index (TI): It is the tensile strength in N/m divided by basis weight in g/m 2 Grammage. TI is expressed in Nm/g Tensile Index (Nm/g) = 1000*T/R or 36.87*T 1 /R 1 T = Tensile Strength, kN/m
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WhatsAppGet PriceGet A QuoteIt can be seen that in the regime in which the Bond equation is valid, energy use increases exponentially as product size decreases with constant feed size, with an exponent of (approximately) −0.5. For P80s finer than 75 μm, the Levin test, a modified Bond ball mill work index test, may be used to predict grinding performance.
WhatsAppGet PriceGet A QuoteTo determine the energy required for crushing the given feed and thus obtain the work index for the same. Also determine the reduction ration and critical speed of the mill. THEORY: The ball mill is classified as an intermediate and fine grinder where the action of the grinding is based on impact and attrition.
WhatsAppGet PriceGet A QuoteThe Bond low-energy impact test apparatus consists of two pendulum hammers mounted on two bicycle wheels, so as to strike equal blows simultaneously on opposite sides of each rock specimen. The height of the pendulum is raised until the energy is sufficient to break the specimen [6]. The crusher work index (CWI) or impact work index is
WhatsAppGet PriceGet A QuoteFrom an ore hardness and comminution perspective, the majority of South Australian magnetite ores have a rock strength classified as soft to medium with Bond crushing work index (CWi) values typically 10–20 kWh/t, abrasion index (Ai) values 0.2–0.6 (majority
WhatsAppGet PriceGet A QuoteBond Theory – This Comminution Theory, developed by Fred C. Bond, establishes a process for determining a work index (Wi) associated with a given material classification. The work index is the comminution parameter that expresses the resistance of the material to crushing and grinding.
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WhatsAppGet PriceGet A QuoteEnergy Dissipation and Failure Characteristics of Layered Composite Rocks under Impact Load. 1State Key Laboratory of Mining Response and Disaster Prevention and Control in Deep Coal Mines, Anhui University of Science and Technology, Huainan 232001, China. 4Key Laboratory of Mining Coal Safety and Efficiently Constructed by Anhui Province and
WhatsAppGet PriceGet A QuoteBond(1952) E=CB(1 x2-1 x1) or dE dx =CB 1 x3/2 or EB=W1(10 x2-10 x1) where x 1, x 2: top particle sizes before and after, or the sieve sizes in μm through which 80% powders in the feed and product, respectively. W 1: Bond work index e.g. W I=9.45kWh/ton for bauxite =20.7 for coke from coal =8.16 for gypsum rock In general, dE dx =-C xN where N
WhatsAppGet PriceGet A QuoteThe work reported by Capece et al. observed that the size-specific impact energy threshold was calculated to be 2.64 × 10 −5 J based on the size-independent energy threshold. In this analysis, we did not consider impacts less than 2.5 × 10 −5 J as useful impacts.
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WhatsAppGet PriceGet A Quotethe thicker panel has to be processed, it is required for crushing in small sizes using a jaw crusher. The CFRP plates of 25mm thickness were used before passing the mill and the desired size after passing the mill was 0.045mm of thickness. Figure 2. Application of Bond work index for calculating power required for closed milling circuit [9]
WhatsAppGet PriceGet A QuoteWork Index. Bond estimated the amount of wear in terms of kilograms per kWh based on the abrasion index, A;, i.e., Wet Ball Mill = kg kWh = 0.16(A i-0.015) 0.33; Dry Ball Mill = kg / kWh = 0.023A i 0.5; Replacement Ball Size. Rowland and Kjos proposed the use of their equation for the determination of the initial and replacement media size.
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WhatsAppGet PriceGet A QuoteCompression or crushing 2. Impact/hammer 3. Attrition or rubbing 4. Cutting Equations to estimate energy due to : Bond (1952) WORK INDEX Include friction in the crusher & power Material Specific gravity Work Index, W i Bauxite 2.20 8.78 Cement clinker 3.15 13.45
WhatsAppGet PriceGet A QuoteBond low-energy impact crusher work index (WiC) testing at a laboratory on a representative sample of ore has the following results: Consult the chart on the next page. Find a crusher that satisfies all of the following conditions: Go to the particle size distribution (PSD) at the bottom of the appendix. Find the P100 that matches the P80. 1
WhatsAppGet PriceGet A QuoteThe Bond Low-Energy Impact test can be used to determine the Crusher Work index (CWi), also known as the Impact Work Index. The test determines the impact energy at which a specimen fails and allows approximation of net power requirements for sizing crushers. The open and closed sized settings for given product sizes can also be determined. The
WhatsAppGet PriceGet A QuoteThe Bond work index is not solely a material constant but is influenced by the grinding conditions. For example, the finer the grind size desired, the higher is the kWh/t required to grind to that size. avoiding over crushing by using low energy impact or compression and by closing the circuit with a 3327 μm screen.
WhatsAppGet PriceGet A QuoteWORK INDEX •Work Index, Wi, is the gross energy requirement in kilowatt hour per ton of feed (kWh/ton of feed) to reduce a very large particle to such a size that 80% of the product will pass through a 10micrometer, or 0.1 mm screen. •If Dp is in mm, 𝑊𝑖=𝐾 1 𝐷𝑝𝑝 𝐾 = 0.1𝑊𝑖=0.3162𝑊𝑖 I =0.3162𝑊𝑖 1
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WhatsAppGet PriceGet A QuoteThe Bond rod mill work index (Wi RM, or RWi) conducted from a feed size of approximately 10 mm to a product size on the order of 1 mm. The Bond crushing (impact) work index (Wi C, CWi, LEIT or IWi) conducted on specimens of a nominal dimension between 50 mm and 75 mm. The product size is not relevant to this test; it is a determination of the
WhatsAppGet PriceGet A QuoteAn impact pendulum that follows strictly Bond''s standard for crushability measurement [1, 5] has been used (Figure 1), which allows calculating the crushing, or impact, work index.
WhatsAppGet PriceGet A QuoteThe Bond low-energy impact test apparatus consists of two pendulum hammers mounted on two bicycle wheels, so as to strike equal blows simultaneously on opposite sides of each rock specimen. The height of the pendulum is raised until the energy is sufficient to break the specimen [6]. The crusher work index (CWI) or impact work index is
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